Seth Nightroad's Blade Forks
I was commissioned to make a replicas of Seth Nightroad's blade forks from the series Trinity Blood. Since they are quite large, I decided to make them in parts that could be assembled later.
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I made the center ring from 3/4" MDF with a PVC handle. I drilled through the center to allow a 1/4" threaded rod.
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Nuts were glued into the ring and then secured with threaded rod.
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I made the base from basswood shaped on the lathe.
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The rings that make the ball cage were cut from a 3" PVC pipe.
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I notched the rings so that they fit together.
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The center ball is a wooden post cap that I drilled to allow a 1/4" threaded rod. I covered the threads with aluminum tubing.
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I cut slots for the rings in the base cone
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The third ring in place.
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The base parts glued together. I added a steel screw in the end to protect the wood.
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There is a ring of spikes around the top of the base unit. I needed a 5" plastic ring so I found a large PVC connector that I could cut rings from.
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I used brass tubes drilled into the wood to support the plastic ring.
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The ring was held in place by wood dowels.
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The blades were made from 1/4" oak with oak dowels glued to the side for support.
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The blade base was shaped from blocks of pine and glued to each side.
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The blade support arms were made from 1/2" threaded rod, bent to angle and then glued into the ring handle. Brass tubing covers threads where I could use them, Bondo will cover the rest.
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Threaded nuts were inserted into the blade bases.
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I lathed some wood cones that form the end of the support arm.
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A base for the ring handle was made from pine with threaded inserts.
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The completed upper assembly. The spikes on top were made from pine blocks.
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The staff section was made from PVC with a wooden dowel inserted to support a threaded rod.
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To ensure the safety of those within poking distance, I decided to make the spikes from urethane rubber. After shaping a wooden master, I used clay for a simple push mold.
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All the rubber spikes for both weapons!
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The rubber spikes glued to the ring handle. A light dusting of the same gold will make it blend in but will remain flexible and non-deadly.
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The cage ball was painted with an iridescent red paint and the spikes were glued on.
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The completed forks beside a 48" ruler.
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Detail of the blades and handle. Rubber washers help keep the sections from loosening.
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All the parts disassembled for easy transportation.