Stormtrooper Vinyl Model Kit by Screamin': Blaster
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The Blaster looked OK at first glance but it's way too big, the casting is bad and the sights and folding stock are CARDBOARD. I downloaded the ENH version E11 templates from the Blaster Builders Club
http://www.imperial-fleet.com/bbcforum/viewtopic.php?t=104
and used these reduced to 27% to build a new one from scratch.
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The barrel was cut from 3/8" brass tubing and the grip, magazine and Hengstler counter were made from laminated styrene. The receiver spring was made from copper wire wrapped around 1/4" aluminum tubing.
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Pictured here is the completed magazine with styrene details. The front and rear sights were made from pieces of brass as were the folding stock and trigger guard. I removed the pistol grip that was molded into the Trooper's right hand so the new one could slide in. Unfortunately I couldn't attach the trigger or trigger guard until it was put in the Trooper's hand.
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Here is the completed body of the gun. It has a 1/8" brass barrel, the muzzle is laminated styrene and the bolt handle is a VERY tiny nail.
The end cap was made by heating styrene and jamming it in a hole slightly bigger than the barrel.
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I also made the caps for the Thermal Detonator with this method. Details were carved and filed into the end cap. I used a paper clip to bend into the D-Ring and cut one side off a small piece of square tube stock to hold it. I also completed the Hengstler counter with the twin tubes that will be attached to it with wires. I thought the folding stock would be too fragile to make operational, so I just made it as a solid piece to be glued to the gun. Here it is complete without the buttplate. At this stage I hand painted areas that would be hard to reach with an airbrush: Inside front sight, under sope rail, under dial on top of magazine.
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I made the "scallops" (not sure what they're for....) out of 1/4" aluminum tubing, Dremeled to fit and super-glued in place.
Here is the barrel with magazine, front and rear sights, end cap and scope rail attached.
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The scope was made from aluminum and brass tubing, a wooden dowel and the blue cone-shaped "clicker" from a Star Wars fan club ink pen. Thanks, George!
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I stripped out a few wires from a 9-volt connector, wound them around a tube and super-glued them in place. This was by far the HARDEST part of the entire project. Those damn wires really didn't want to cooperate!
The t-tracks covering the barrel vent holes were made from styrene t-bars. All I had to do was cut them to length and taper the ends to make it look as if they were inserted into the holes.
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Here is the final assembled gun with my hand and a penny for scale. I also used a little silver paint to simulate wear. I kept it pretty minimal as I figure a Stormtrooper with a cushy assignment like the Death Star probaly has pretty new gear and probably doesn't see a lot of action (Besides smugglers and Wookiees running loose...)
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Or did I build a giant hand and big penny?....(That might have been easier)
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And to really show why I had to build this, here is mine next to the kit's. I might have let it go if it weren't so oversized (maybe.)