PPSh-41: Upper Receiver
Since this piece hinges and supports lots of other parts, I decided to try to form this from a single piece of plastic. I cut a piece of wood to match the INSIDE of the receiver and using the heat gun, wrapped the plastic around the wood.
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Unfortunately, because of the length of the piece I couldn't keep a uniform level of heat on the plastic to keep the bends even. Not only is the receiver uneven and lumpy, but it turned out too wide.
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My second rule of building (the first being "measure twice, cut once") is "don't be afraid to do it over". This time I cut out the sides of the receiver as individual panels and join them together like a box. I glued in a thin strip on the inside joints for support.
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I glued the sides on to the top piece (a "u" shape) and then glued in a barrel support and the muzzle end.
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Before I glued the bottom, I painted the inside as it would be next to impossible to paint it when completed.
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A little putty, sanding and blading the edges to get the "bend metal" round edges that I tried to get with the first attempt.